Fully automatic large-capacity carbonated soft drink (CSD) filling machine production line

Overview

This machine is one cost-effective machine suitable for washing, filling and sealing bottled carbonated soft drinks.It is equipped the advanced device, electrical equipment, and pneumatic control technology. It has the characteristics of filling repose fully, high speed, liquid level control, capping reliably, frequency conversion timing, less material loss. It can be equipped long-distance control system.

Video Description

Description

The machine is mainly used for carbonated soft drinks filling and soda water drinks filling and sparkling water filling . It combines rinsing and filling and capping as one automatic body suitable for PET or other plastic bottles. The iso-pressure (iso-barometric) filling technology is adopted enabling it to fill more efficiently and more stably with more output than the machine of the same level from others.

Product Detail

Working Principles of soft drink filling machines


The carbonated beverage filling machine is self-designed and manufactured according to the principle of equal pressure filling, which can fill liquid into the bottle washing machine sent by the bottle washing machine.

 

The filling valve adopts an equal pressure mechanical valve, the filling is fast and sensitive, and the filling level has high accuracy. The centering guide adopts guide rod centering and unique bottle mouth clamping technology, which can ensure the accurate sealing between the bottle mouth and the filling valve and reduce the leakage of materials from the bottle mouth. The main transmission adopts gear transmission, that is, open combined transmission, which has high efficiency, low noise, long service life, convenient maintenance and sufficient lubrication. The frequency converter is used to control the speed of the main motor of the machine, and the machine adopts stepless frequency conversion control. The bottle guide system has a simple structure and can be quickly and easily replaced according to the bottle type.

 

The whole machine adopts a bottleneck structure for transportation. The whole machine is automatically controlled by PLC, and online display of bottle jams, missing bottle caps and other faults. The material in the filling tank is automatically controlled, and the liquid level sensor detects the height of the liquid level to ensure a stable liquid level and reliable filling.

Technical Parameter

PROJECT CARBONATED DRINK FILLING MACHINE
Model DXGF14-12-4 DXGF18-18-6 DXGF24-24-8 DXGF32-32-10 DXGF40-40-12 DXGF50-50-15 DXGF80-80-20
Capacity (BPH) 2000-3000 3000-5000 5000-7000 7000-10000 10000-15000 16000-20000 28000-30000
Applicable bottle φ=50-115  H=160-330 (200ML TO 2000ML) plastic screw cup or crown cap
Air press(Mpa) ≤0.4
Power supply 4.4 KW 5.2 KW 6.2 KW 6.2 KW 7.5 KW 11 KW 15KW
Overall dimension 2250×1650×2250 2600×1965×2250 2980×2200×2250 3880×2200×2250 4000×2250×2500 5500×3500×2500 8000*2250*2500
Weight (KG) 2500 3500 4500 6000 7200 10000 11000kg

Main Features of soft drink filling machine

1. It is adopted that direct connection between air conveyor and inlet starwheel instead of screw and conveyor chains, which is easier for bottle changing.
2. There is no need to adjust the height of equipment through the neck holding tech for bottle transportation. And what is only to change some spare parts.
3. By 3-in-1 monoblock, the bottle goes through rinsing, filling, and capping with little abrasion, and the transferring is stable, bottle changing is easier.
4. High-speed filling line is clamp transferring technology. Bottle shapes are more varied, and the working table inside the machine is more laconic.
5. Especially designed stainless steel bottle clamp does not contact the thread parts of the bottleneck, avoiding the second contamination.
6. High speed and large flow filling valve assure the high filling speed and exact fluid level.
7. Parts in contact with the liquid are all of excellent stainless steel or food level plastic. The electric system is of international brand and achieves the national food sanitary standard.
8. The bottle-out starwheel is of screw down shape. When bottle size is changed, there is no need to adjust the transferring chain’s height

Main configuration

No Name Brand
1 Motor China
2 Motor in cap sorter China
3 Rinsing pump Nanfang, Hangzhou
4 Magnetic valve Airtac, Taiwan
5 Cylinder Airtac, Taiwan
6 Air parts Airtac, Taiwan
7 Frequency convertor Siemens
8 Transformer China
9 Photoelectric switch AUTONICKS
10 Proximity switch AUTONICKS
11 PLC Siemens
12 Touch screen Siemens
13 Pnuemtic parts Airtac, Taiwan
14 AC contactor Schneider
15 Microrelay Schneider

 

Flow chart (bottling production line):

Our factory

After Sales Service

1. Installation and commissioning: We will arrange experienced technicians to carry out commissioning and trial production, and at the same time make the equipment reach the rated production capacity of the production line.
2. Training: Our company provides technical training for customers. The training content includes equipment structure and maintenance, equipment control and operation. After the training, the buyer’s technicians can master the operation and maintenance, can adjust the process and deal with various faults.
3. We can send you a video of the machine running. You are welcome to visit our factory and see the machine running. Third-party testing agencies are also accepted for inspection.
4. We can design the machine according to your requirements, and at the same time we will give you our professional advice, as you know, we have been in this industry for 30+ years.
5. Well-trained and experienced staff will answer all your inquiries in English and Chinese
6. 12-month warranty and lifetime technical support.
7. Provide good after-sales service, if you have any questions, please contact us. Provide after-sales service, if you have any questions, please contact us.

FAQ

Q: Are you a trading company or a manufacturer?
A: We are a direct-operated factory located in Zhangjiagang City so we can provide you with high-quality machines at a reasonable price, welcome to visit us.

Q: Are all your products produced by yourself or compressed by purchasing other products?
A: We have independent R&D and production teams focusing on manufacturing machines, and we have our own processing center, and all products are manufactured by our technical team.

Q: What is the capacity of your factory?
A: About 100 production lines per year.

Q: How about spare parts?
A: We will send one year’s worth of easily damaged spare parts with the machine and ship them together. During the warranty period, we will provide spare parts at a cost including freight.

Q: How long does it take to install?
A: According to your machine order, we will send one or two engineers to your factory, which takes about 5 days to 25 days.

Q: How to install the machine after it arrives?
A: We will send engineers to your factory to install the machine and train your employees how to operate the machine.

Q: When can I get the machine after payment?
A: Usually the production time is about 30-60 days, depending on the type of machine you ordered. The shipping time is subject to your port of destination.

Q: If we buy your machine, what is your guarantee or warranty on the quality?
A: We provide you with high-quality machines with a 1-year warranty and lifetime technical support.